Here slide presentation for fundamental PLC .
Saturday, November 28, 2009
Selamat Datang TaufiknurHidayah Blog
Assalamualaikum,
Blog ini saya gunakan sebagai medan pengantara untuk pengkongsian ilmu, idea, dan pengalaman khususnya dalam bidang automasi dan sistem elektronik terutamanya mikropengawal. Saya berusaha menjadikan ia untuk memudahkan pengguna mendapatkan komponen elektrikal dan elektronik terutamanya di Sarawak. Ia juga digunakan sebagai bahan rujukan dan tutorial kepada pelajar saya di Jabatan Kejuruteraan Petrokimia, PKS.
This blog I use as middle field for sharing knowledges, idea, and experiences especially in automation and electronic system for micro controller. i effort to make it for make user easy to find electrical and electronic components explicitly in Sarawak. It also use for reference materials and tutorial for my student at Petrochemical Engineering Department, PKS.
What Is A Control Valve?
Process plants consist of hundreds, or even thousands, of control loops all networked together to produce a product to be offered for sale. Each of these control loops is designed to keep some important process variable such as pressure, flow, level, temperature, etc. within a required operating range to ensure the quality of the end product. Each of these loops receives and internally creates disturbances that detrimentally affect the process variable, and interaction from other loops in the network provides disturbances that influence the process
variable.
To reduce the effect of these load disturbances, sensors and transmitters collect information about the process variable and its relationship to some desired set point. A controller then
processes this information and decides what must be done to get the process variable back to where it should be after a load disturbance occurs. When all the measuring, comparing, and calculating are done, some type of final control element must implement the strategy selected
by the controller.
The most common final control element in the process control industries is the control valve. The control valve manipulates a flowing fluid, such as gas, steam, water, or chemical compounds, to compensate for the load disturbance and keep the regulated process variable as close as possible to the desired set point.
Many people who talk about control valves or valves are really referring to a control valve assembly. The control valve assembly typically consists of the valve body, the internal trim parts, an actuator to provide the motive power to operate the valve, and a variety of additional valve accessories, which can include positioners, transducers, supply pressure regulators, manual operators, snubbers, or limit switches.
Other chapters of this handbook supply more detail about each of these control valve assembly components. Whether it is called a valve, control valve or a control valve assembly, is not as important as recognizing that the control valve is a critical part of the control loop. It is not accurate to say that the control valve is the most important part of the loop. It is useful to think of a control loop as an instrumentation chain. Like any other chain, the whole chain is only as good as its weakest link. It is important to ensure that the control valve is not the weakest link.
Following are definitions for process control, sliding-stem control valve, rotary-shaft control valve, and other control valve functions and characteristics terminology.
Electronic Scoring Game (Fun Game)
You can play this game alone or with your friends. The circuit comprises a timer IC, two decade counters and a display driver along with a 7-segment display. The game is simple. As stated above, it is a scoring game and the competitor who scores 100 points rapidly (in short steps) is the winner. For scoring, one has the option of pressing either switch S2 or S3. Switch S2, when pressed, makes the counter count in the forward direction, while switch S3 helps to count downwards.
Before starting a fresh game, and for that matter even a fresh move, you must press switch S1 to reset the circuit. Thereafter, press any of the two switches, i.e. S2 or S3. On pressing switch S2 or S3, the counters BCD outputs change very rapidly and when you release the switch, the last number remains latched at the output of IC2. The latched BCD number is input to BCD to 7-segment decoder/driver IC3 which drives a common-anode display DIS1. However, you can read this number only when you press switch S4. The sequence of operations for playing the game between, say two players X and Y, is summarized below:
1. Player X starts by momentary pressing of reset switch S1 followed by pressing and releasing of either switch S2 or S3. Thereafter he presses switch S4 to read the display (score) and notes down this number (say X1) manually.
2. Player Y also starts by momentary pressing of switch S1 followed by pressing of switch S2 or S3 and then notes down his score (say Y1), after pressing switch S4, exactly in the same fashion as done by the first player.
3. Player X again presses switch S1 and repeats the steps shown in step 1 above and notes down his new score (say, X2). He adds up this score to his previous score. The same procedure is repeated by player Y in his turn.
4. The game carries on until the score attained by one of the two players totals up to or exceeds 100, to be declared as the winner.
Several players can participate in this game, with each getting a chance to score during his own turn. The assembly can be done using a multipurpose board. Fix the display (LEDs and 7-segment display) on top of the cabinet along with the three switches. The supply voltage for the circuit is 5V
1. Player X starts by momentary pressing of reset switch S1 followed by pressing and releasing of either switch S2 or S3. Thereafter he presses switch S4 to read the display (score) and notes down this number (say X1) manually.
2. Player Y also starts by momentary pressing of switch S1 followed by pressing of switch S2 or S3 and then notes down his score (say Y1), after pressing switch S4, exactly in the same fashion as done by the first player.
3. Player X again presses switch S1 and repeats the steps shown in step 1 above and notes down his new score (say, X2). He adds up this score to his previous score. The same procedure is repeated by player Y in his turn.
4. The game carries on until the score attained by one of the two players totals up to or exceeds 100, to be declared as the winner.
Several players can participate in this game, with each getting a chance to score during his own turn. The assembly can be done using a multipurpose board. Fix the display (LEDs and 7-segment display) on top of the cabinet along with the three switches. The supply voltage for the circuit is 5V
simple Stepper Motor DiY
The circuit shown above can be used to control a unipolar stepper motor which has FOUR coils (I've swiped it off an old fax machine). The above circuit can be for a motor current of up to about 500mA per winding with suitable heat sinks for the SL100. For higher currents power transistors like 2N3055 can be used as darlington pair along with SL100. The diodes are used to protect the transistor from transients.
Activating sequence:-
Inputs |
Coils Energised | |
D0 | D1 | |
0 | 0 | A,B |
0 | 1 | B,C |
1 | 0 | C,D |
1 | 1 | D,A |
To reverse the motor just reverse the above sequence viz. 11,10,01,00.
Alternately a 2bit UP/DOWN counter can also be used to control the direction , and a 555 multi-vibrator can be used to control the speed
Magnetic Proximity Sensor DiY
Here is an interesting circuit for a magnetic proximity switch which can be used in various applications.
The magnetic proximity switch circuit, in principle, consists of a reed switch at its heart. When a magnet is brought in the vicinity of the sensor (reed switch), it operates and controls the rest of the switching circuit. In place of the reed switch, one may, as well, use a general-purpose electromagnetic reed relay (by making use of the reed switch contacts) as the sensor, if required. These tiny reed relays are easily available as they are widely used in telecom products. The reed switch or relay to be used with this circuit should be the normally open type.
When a magnet is brought/placed in the vicinity of the sensor element for a moment, the contacts of the reed switch close to trigger timer IC1 wired in monostable mode. As a consequence its output at pin 3 goes high for a short duration and supplies clock to the clock input (pin 3) of IC2 (CD4013,dual D-type flip-flop). LED D2 is used as a response indicator.
This CMOS IC2 consists of two independent flip-flops though here only one is used. Note that the flip-flop is wired in toggle mode with data input (pin 5) connected to the Q (pin 2) output. On receipt of clock pulse, the Q output changes from low to high state and due to this the relay driver transistor T1 gets forward-biased. As a result the relay RL1 is energised.
Colour Sensor DiY
Colour sensor is an interesting project for hobbyists. The circuit can sense eight colours, i.e. blue, green and red (primary colours); magenta, yellow and cyan (secondary colours); and black and white. The circuit is based on the fundamentals of optics and digital electronics.
The object whose colour is required to be detected should be placed in front of the system. The light rays reflected from the object will fall on the three convex lenses which are fixed in front of the three LDRs. The convex lenses are used to converge light rays(Optional). This helps to increase the sensitivity of LDRs.
Blue, green and red glass plates (filters) are fixed in front of LDR1, LDR2 and LDR3 respectively. When reflected light rays from the object fall on the gadget, the coloured filter glass plates determine which of the LDRs would get triggered. The circuit makes use of only AND gates and NOT gates.
When all the LDRs get triggered or remain untriggered, you will observe white and black light indications respectively. Following points may be carefully noted :
1. Potmeters VR1, VR2 and VR3 may be used to adjust the sensitivity of the LDRs.
2. Common ends of the LDRs should be connected to positive supply.
3. Use good quality light filters.
The LDR is mounded in a tube, behind a lens, and aimed at the object. The coloured glass filter should be fixed in front of the LDR as shown in the figure. Make three of that kind and fix them in a suitable case. Adjustments are critical and the gadget performance would depend upon its proper fabrication and use of correct filters as well as light conditions
When a primary coloured light ray falls on the system, the glass plate corresponding to that primary colour will allow that specific light to pass through. But the other two glass plates will not allow any light to pass through. Thus only one LDR will get triggered and the gate output corresponding to that LDR will become logic 1 to indicate which colour it is. Similarly, when a secondary coloured light ray falls on the system, the two primary glass plates corres- ponding to the mixed colour will allow that light to pass through while the remaining one will not allow any light ray to pass through it. As a result two of the LDRs get triggered and the gate output corresponding to these will become logic 1 and indicate which colour it is.
When all the LDRs get triggered or remain untriggered, you will observe white and black light indications respectively. Following points may be carefully noted :
1. Potmeters VR1, VR2 and VR3 may be used to adjust the sensitivity of the LDRs.
2. Common ends of the LDRs should be connected to positive supply.
3. Use good quality light filters.
The LDR is mounded in a tube, behind a lens, and aimed at the object. The coloured glass filter should be fixed in front of the LDR as shown in the figure. Make three of that kind and fix them in a suitable case. Adjustments are critical and the gadget performance would depend upon its proper fabrication and use of correct filters as well as light conditions
Subscribe to:
Posts (Atom)